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Wire harness processing machines

Taping machine Kabtec KTR 100
KTR 100
Tapping machines

Taping machine KTR 100


This compact, program-controlled machine with its numerous useful features is designed for efficient cable harness production and a diverse range of taping tasks.



Highest process quality

  • Reproducible taping quality through program control
  • Consistent tape tension and tape guidance guarantees wrinkle-free taping compared to manual processes
  • Maintains the specified overlap thanks to the linear- and roll-feed

High productivity with simple and complex cable harnesses

  • Efficient processing of cable harnesses with up to 20 program steps
  • Winding speed two to three times higher compared to manual tools
  • Up to 25 % material savings compared to manual processing

Highly user and maintenance-friendly

  • Simple operation thanks to easy program structure and touchscreen entry
  • Low-maintenance and reliable machine design

Available with open winding head

  • Economical processing of long cable harnesses with long branches
  • Significantly faster handling for longer cable harnesses compared to a closed winding head



  • 200 programs each with 20 programming steps



  • Electric height adjustment
  • Tape unwinding device (to reduce twisting with small cable diameters)
  • Centralized data storage
  • Double taping – processing of two sections of tape simultaneously; e.g.: aluminum PVC
  • Device for processing tapes with carrier films
  • Height-adjustable winding table
  • Customer-specific winding tables for different taping requirements
  • Pneumatic gripper for different housing geometries and cable harness diameters


Technical data KTR 100


Taping of length-specific wire harnesses with a plurality of branches

Tape material

Wide range of automotive and industrial adhesive tapes (optional: double bandage with non-adhesive aluminium tape)

Tape width

9 - 38 mm (38 mm width with special configuration)

Tape outer diameter

Up to 180 mm

Tape core diameter

1.5" and 3"

Rotational speed

100 – 1,000 rpm, programmable

Winding head

Open or closed, placed automatically in tape attachment position

Feed rate

0 – 70 mm/rotation, programmable roll-feed

Feed operation


Cable harness diameter

< 20 mm (optional: < 40 mm)


3-phase 230 V / 400 V, 50 Hz, 6 bar compressed air

Dimensions (H × W × D)

1431 mm x 1238 mm x 801 mm


300 kg

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