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Wire harness processing machines

Komax Crimp to Crimp Gamma 450
Gamma 450
Crimp to crimp

The compact, fully automatic Gamma 450 processes crimps and seals on both sides and takes up minimum space. It guarantees high production availability and traceable quality. The wire processing machine has all the necessary key functions and can also be extended for specific purposes using an extensive range of options. High-performance modules ensure seamless quality monitoring. Optimized quick-change systems reduce set-up and changeover times. Handling is intuitive and ergonomic – easy and error-free thanks to the Komax HMI operating software. This combination contributes significantly towards achieving stable and optimal productivity.

High level of process stability and comprehensive monitoring

  • New machine platform based on tried-and-tested Alpha technology
  • Complete quality monitoring, thanks to a fully integrated quality concept

Fast setup and changeover

  • Quick manual wire change
  • Short replacement times for tools and terminals thanks to STC
  • Reduced changeover times thanks to machine operation at the crimp module

Compact machine design and efficient operation

  • Simple and user friendly
  • The machine design meets global ergonomic requirements
  • Komax HMI software with Green Button for error-free and efficient production
  • Comprehensive transparency across the entire production process

Cost-effective maintenance

  • Conveyor belt can be used on both sides
  • Good machine access for short maintenance times
  • Common-parts strategy with Alpha 530/550 reduces complexity and costs for spare parts

Technical Data

Wire cross-sections

0.13 – 4 mm² (AWG 26 – AWG 12)

Wire outer diameter

max. 3.9 mm (0.15 in.)

Length range

60 – 65,000 mm (2.35 in.– 213 ft)

Full strip

0.1 – 16.5 mm (0.004 – 0.65 in.)*
With optional double blade up to 21 mm (S1) and 35 mm (S2)

Partial strip

0.1 – 16.5 mm (0.004 – 0.65 in.)*
With optional double blade up to 21 mm (S1) and 35 mm (S2)

Crimp force

1 – 22 kN

Process modules

Side 1 and side 2 2 stations

Noise level

< 80 dB (without crimp tool)

Electrical connection

3 x 208 – 480 V; 50/60 Hz; 2.5 kVA or 3 x 400 V, 50/60 Hz, 2.5 kVA

Compressed-air connection recommended operating pressure

5 – 8 bar (73 – 116 psi) 6 ±0.5 bar (87 ±7.25 psi)

Air consumption of crimp /crimp seal crimp / seal crimp

 

Weight (incl. 2 crimp modules + 2 seal modules)

920 kg (20828 lbs)

Applications of Komax Gamma 450

Video: Introducing Komax Gamma 450

For more detailed information, feel free to contact us via 024 3791 8248 (Ha Noi) and 028 62910432 (Ho Chi Minh City)

 

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