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Wire harness processing machines

Crimp to Crimp KOMAX Alpha 530
KOMAX Alpha 530
Crimp to crimp

Solid, reliable technology coupled with innovative solutions ensures and increases your company’s ability to add value. The Alpha 530 – the fully automatic wire processing machine for one and two-sided crimping and seal loading – meets these criteria with solid, powerful technol­ogy. In addition, double crimp, sleeve insertion, ferrule crimping, strand twisting, and tinning can be processed efficiently. The fast setup and conversion times of the Alpha 530 contribute to a high level of productivity. The highest quality requirements are met with its high degree of process capability and retrofittable quality options such as ACD and Q1240.

The robust all-rounder

Unrivaled robustness and durability

  • Reliable processing of wire cross-sections ranging from
  • 0.13 to 6 mm²
  • Solid and reliable processes with powerful, durable technology
  • Reduced maintenance costs thanks to the unique approach to wearing parts
  • Designed for demanding ambient conditions

Precise and outstanding quality

  • First time right – perfectly synchronized machine processes enable excellent CpK results
  • Highly robust machine configuration
  • Can be retrofitted with unique quality monitoring such as ACD, Q1240, Q1250
  • Wires handled carefully, gently during processing

Productive due to fast changeover

  • High productivity performance thanks to ultra-fast machine setup and operation
  • Quick and highly efficient changing of cables, crimp tools, terminal rolls
  • New deposit system for maximum output

Technical data

Wire cross-sections

0.13 – 6 mm² (AWG 26 – 10)*

Wire draw-in speed

Max. 9 m/s (29 ft/s) belt drive
Max. 6 m/s (19 ft/s) roller drive

Outer diameter of conductor

Max. 5.1 mm (0.20 in)

Length range

60 – 65 000 mm (2.35 in – 213 ft)**
optional 30 – 60 mm (1.18 – 2.36 in.)

Full stripping

0.1 – 15.5 mm (0.004 – 0.6 in)
optional up to 29 mm (1.14 in.)

Half stripping

15.5 mm (0.6 in)
optional up to 35 mm (1.38 in.)

Crimp force

1 – 22 kN (224 – 4946 lbf.)

Process modules side 1 / 2

2 / 2

Noise level

< 80 dB (without crimp tool)

Electrical connection

3 × 208 – 480 V / 50 – 60 Hz / 5.6 k VA

Compressed air connection

5 – 8 bar (73 – 116 psi)

Air consumption Crimp / Crimp
Crimp-Seal / Crimp-Seal

< 7 m³/h (247 ft³/h)

< 11 m³/h (388.5 ft³/h)

Weight (incl. 2 crimp modules)

1.3 t (2’866 lbs.)

Applications of Komax Alpha 530

Video: Introducing Komax Alpha 530

For more detailed information, feel free to contact us via 024 3791 8248 (Ha Noi) and 028 62910432 (Ho Chi Minh City)

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