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Wire harness processing machines

Komax Crimp to Crimp Alpha 550
Alpha 550
Crimp to crimp

Consistent high productivity and flexibility with maximum precision are the requirements fully automated wire processing has to meet, both today and in the future. The Alpha 550 – the latest fully automatic wire processing machine for two-sided seal insertion – meets these requirements across the entire spectrum with revo­lutionary technology. The Alpha 550 can yield crucial competitive advantages with its unmatched unit cost performance, flexible production output and superb quality. The machine comes with an ACD automatic conductor detector as a standard feature.

Best in class productivity

  • High machine speed for the best unit cost performance
  • Fastest conversion for maximum production output
  • First-time-right: perfectly synchronized machine processes with excellent CPK results

Powerful and flexible

  • Robust and reliable processing of wire cross-sections ranging from 0.13 to 6 mm² (Up to 10 mm² on request as an application)
  • Produces special and complex applications thanks to flexible machine configuration

Ready for the future

  • Most modern, forward-looking machine technology for highest requirements
  • Integrated automatic conductor detection (ACD) for superb quality stripping
  • Equipped for future requirements thanks to quality monitoring and gentle wire processing

Technical data

Wire cross-sections

0.13 – 6 mm² (AWG 26 – 10)*
Up to 10 mm² (AWG 8) on request as application

Wire draw-in speed

Max. 12 m/s (39 ft/s)

Outer diameter of conductor

Max. 5.1 mm (0.20 in)

Length range

60 – 65 000 mm (2.35 in – 213 ft)**
optional 30 – 60 mm (1.18 – 2.36 in.)

Full stripping

0.1 – 29.5 mm (0.004 – 0.98 in)

Half stripping

Max. 35.5 mm (1.4 in)

Crimp force

Max. 22 kN (max. 4946 lbf)

Process modules side 1 / 2

2 / 2

Noise level

< 80 dB (without crimp tool)

Electrical connection

3 × 208 – 480 V / 50 – 60 Hz / 5.6 k VA

Compressed air connection

5 – 8 bar (73 – 116 psi)

Air consumption Crimp / Crimp
Crimp-Seal / Crimp-Seal

 

Weight (incl. 2 crimping modules)

1.30 t (2866 lbs.)

 

 

Video: https://www.youtube.com/watch?v=8J9lXD9KtGI&t=127s

For more detailed information, feel free to contact us via 024 3791 8248 (Ha Noi) and 028 62910432 (Ho Chi Minh City)

 

Video: introducing Komax Alpha 550

For more detailed information, feel free to contact us via 024 3791 8248 (Ha Noi) and 028 62910432 (Ho Chi Minh City)

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